Bosch diesel electronic injection high-pressure common rail system fault codes (II)

by MOU YONG HONG on December 01, 2021

All fuel injectors will wear out during use, and some malfunctions will occur. But most of the faults are minor faults, and some error codes will also appear. If we do not understand these Bosch diesel EFI high-pressure common-rail systems, it is just a small problem and it will consume a lot of time. Therefore, we understand some Bosch diesel EFI high-pressure common-rail systems, which is very important for us.

Serial number Fault Code Description
101 P0480 ECU is open to the control line of fan one
102 P0481 ECU is open to the control line of fan 2
103 P0483 ECU overheats the internal drive module of the control line of fan 1
104 P0484 The internal drive module of the control line of ECU fan 2 is overheated
105 P0487 Throttle valve actuator control line is open
106 P0488 The internal drive module of the throttle valve actuator ECU is overheated
107 P0489 EGR valve actuator control line is shorted to ground
108 P0490 EGR valve actuator control line is shorted to high level
109 P0500 Vehicle speed sensor collection hardware error
110 P0501 Unreliable vehicle speed sensor signal
111 P0503 Vehicle speed sensor exceeds maximum
112 P0504 The main and auxiliary brake pedal signals are relatively unreliable
113 P0513 The anti-theft signal sent and received is inconsistent
114 P0520 The oil pressure signal transmitted from CAN is invalid
115 P0521 The oil pressure is too high to be trusted
116 P0522 The output voltage of the oil pressure sensor is lower than the lower limit (the wiring is short-circuited to the ground)
117 P0523 The output voltage of the oil pressure sensor is higher than the upper limit (open circuit or short circuit to high level)
118 P0524 The oil pressure is too low to be reliable
119 P0530 The internal receiving circuit of the ECU for the duty cycle air conditioner pressure signal is faulty
120 P0531  The duty cycle air conditioner pressure signal cycle exceeds the upper or lower limit or special failure mode
121 P0532 The duty cycle of the pressure signal of the duty cycle air conditioner exceeds the lower limit
122 P0533 The duty cycle of the duty cycle air conditioner pressure signal exceeds the upper limit
123 P0562 Battery voltage is too low
124 P0563 Battery voltage is too high
125 P0571 The brake pedal signal transmitted from CAN is unreliable
126 P0575 Cruise request is not trusted
127 P0607 ECU internal control chip reports an error
128 P060A ECU internal chip CJ940 communication failure
129 P060B ECU internal analog-to-digital conversion module failure
130 P060C ECU internal watchdog chip detection error
131 P0611 Limited number of injections
132 P0615 The ECU is open to the starting motor control line or the drive module is overheated
133 P0616 The ECU is shorted to the ground of the control line of the starting motor
134 P0617 ECU has a short circuit to the high level of the starter motor control line
135 P0627 Open circuit of fuel pre-supply pump control line
136 P0628 Short circuit of fuel pre-supply pump control line to ground
137 P0629 The fuel pre-supply pump control line is shorted to high level
138 P062A The ECU internal output module of the fuel pre-supply pump control line is overheated
139 P062B Injector drive chip failure
140 P062F ECU internal EEPROM read and write error
141 P0638 The feedback signal of the throttle valve does not match the ECU control request
142 P0642 Sensor supply voltage 1 is too low
143 P0643 Sensor supply voltage 1 is too high
144 P0645 ECU is open to the air conditioning control line or
145 P0646 ECU has a short circuit to the air conditioner control line
146 P0647 ECU has a short circuit to the air conditioning control line to high level
147 P0650 ECU output connection failure to OBD fault light (short circuit, open circuit)
148 P0652 Sensor supply voltage 2 is too low
149 P0653 Sensor supply voltage 2 is too high
150 P0660 Variable eddy current ratio actuator control line is open
151 P0661 Variable eddy current ratio actuator control line is shorted to ground
152 P0662 Variable eddy current ratio actuator control line is shorted to high level
153 P0670 The control line of the ECU to the glow plug is open or its drive module is overheated
154 P0686 The main relay turns on too early
155 P0687 The main relay is turned on too late
156 P0691 The control wire of ECU to fan 1 is shorted to ground
157 P0692 The control line of ECU to fan 1 is shorted to high level
158 P0693 The control wire of ECU to fan 2 is shorted to ground
159 P0694 The control line of ECU to fan 2 is shorted to high level
160 P0698 Sensor supply voltage 3 is too low
161 P0699 Sensor supply voltage 3 is too high
162 P0704 Unreliable clutch signal
163 P0856 No use
164 P1007 No use
165 P100D Engine oil temperature and coolant temperature are relatively unreliable
166 P1011 The positive deviation of the rail pressure controller exceeds the upper limit
167 P1012 The positive deviation of the rail pressure controller seriously exceeds the upper limit
168 P1013 Negative deviation of rail pressure controller is lower than the lower limit
169 P1014 The fuel pressure value is unreliable when the engine is coasting backwards
170 P1100 The air mass flow meter software is too large
171 P1101 The analog output voltage of the additional air temperature sensor on the air mass flowmeter is too high or too low
172 P1102 The duty cycle output signal of the additional air temperature sensor on the air mass flowmeter is too high or too low
173 P1103 The cooling water temperature and oil temperature sensor signals are relatively unreliable
174 P1106 The duty cycle output signal cycle of the additional air temperature sensor on the air mass flowmeter is too high
175 P1107 The duty cycle output signal cycle of the additional air temperature sensor on the air mass flowmeter is too low
176 P1109 No use
177 P110A No use
178 P110B No use
179 P110C No use
180 P1112 The water temperature relative to the reliability check of the temperature sensor on the air flow meter reports an error
181 P1200 The positive correction amount of injector 1 is too large
182 P1201 The negative correction amount of injector 1 is too large
183 P1202 The positive correction of injector 2 is too large
184 P1203 The negative correction of injector 2 is too large
185 P1204 The positive correction amount of injector 3 is too large
186 P1205 The negative correction amount of injector 3 is too large
187 P1206 The positive correction amount of injector 4 is too large
188 P1207 The negative correction amount of injector 4 is too large
189 P1208 The positive correction amount of injector 5 is too large
190 P1209 The negative correction amount of injector 5 is too large
191 P120A The positive correction amount of injector 6 is too large
192 P120B The negative correction amount of injector 6 is too large
193 P120C The dynamic positive correction amount of injector 1 is too large
194 P120D The dynamic negative correction amount of injector 1 is too large
195 P120E The dynamic positive correction amount of the injector 2 is too large
196 P120F The dynamic negative correction amount of injector 2 is too large
197 P1210 The dynamic positive correction amount of the injector 3 is too large
198 P1211 The dynamic negative correction amount of injector 3 is too large
199 P1212 The dynamic positive correction amount of the injector 4 is too large
200 P1213 The dynamic negative correction amount of injector 4 is too large
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